Holistic optimisation of your packaging processes with fibre pads from buhl-paperform.
Corporate sustainability initiatives and ecological responsibility are becoming increasingly important and the need to organise business processes in a way that is both sustainable and financially responsible is becoming ever clearer. It is no longer just about increasing a company's economic performance, but also about achieving ecological goals. One answer to these challenges is to offer environmentally friendly packaging solutions that have a low carbon footprint, enable cost savings and increase efficiency. In this respect, fibre casting proves to be a material with remarkable advantages. buhl-paperform is an experienced partner with many years of expertise in the production of fibre cast pads and the development of holistic solutions that are tailored to individual production and logistics processes as well as simple handling in the packaging process.
Sustainability and cost-effectiveness in harmony.
In today's business world, the compatibility of sustainability initiatives and profitability is becoming increasingly urgent. Companies are realising the importance of environmentally friendly practices, while at the same time there is a need to maintain the financial health of the business. The good news is that these two goals can be harmonised. Moulded fibre packaging is the prime example of how you can successfully combine sustainability and cost efficiency.
Comparison between paper and plastic packaging
A key aspect of the cost savings achieved with fibre casting lies in the raw materials. While plastic and EPS packaging are heavily dependent on crude oil and their prices are subject to fluctuations in the oil market, cast fibre packaging uses inexpensive natural fibres and waste paper. This enables a stable cost base and reduces the risk of financial uncertainties.
Freight costs and warehousing
The unique design and 3-dimensional geometry of cast fibre cushions opens up a cost-efficient dimension in the packaging process. In particular, stacking units inside each other leads to significant space savings. A comparison between moulded cast fibre and EPS (polystyrene) shows that moulded cellulose requires up to 70% less space. This significant reduction in space requirements has a direct impact on the total cost of the supply chain. Freight and storage costs are significantly minimised, enabling you to achieve considerable cost efficiency. The option of intelligently stacking the moulded fibre parts inside each other also optimises the storage space at the packing station. Compared to conventional solutions such as EPS or pre-folded corrugated cardboard inserts, moulded fibre enables more efficient use of the packing area. This not only contributes to a further reduction in storage costs, but also significantly improves work processes at the packing station.
Overall, the combination of space savings and optimised use of packing space is reflected in improved supply chain logistics. Moulded fibre packaging not only offers a sustainable solution, but also an economical one that fully meets the requirements of modern, efficient packaging solutions.
Optimising labour costs through fibre casting
Since our foundation in 1996, we have continuously worked on innovative solutions to offer our customers a holistic approach. Our focus is on looking at all processes and, if necessary, simplifying them.
In addition to product protection, making work easier is an important area of development for our fibre casting pads. There is no need for time-consuming folding, gluing, stapling or stapling as with corrugated cardboard pads, which makes packaging easier for employees and thus significantly reduces both time and labour costs. At the same time, manual packaging is much faster and safer, as the 3D contour of the moulded fibre part allows the product to be clearly positioned. This feature also enables semi-automatic or fully automatic, robot-controlled packaging processes, which further optimise the efficiency of labour costs. We have successfully realised numerous projects in close cooperation with our customers and automation specialists. This experience makes us an expert that you are welcome to contact for a workshop or brainstorming session on the subject of automation.
Our innovative express solutions for a wide range of applications
Immediate availability, no tooling costs, maximum flexibility and versatility as well as a high level of product protection - our innovative and cost-effective express solutions offer all of this. While customer-specific new developments are often associated with project runtimes and initial costs, we also offer a wide range of express moulded fibre parts for various problems. These solutions are tool-free and can be purchased in small quantities. This allows you to benefit from the advantages of our moulded fibre packaging without high upfront investment.
Our express solutions are sold via our selected and experienced express partners, from whom you can conveniently purchase secondary packaging, adhesive tapes and other packaging utensils from a single source. This holistic approach allows you to source all materials from a single supplier, saving you both time and money.
Conclusion
At a time when economic responsibility and sustainability are inextricably linked, fibre-cast padding is proving to be a pioneering solution. The combination of environmentally friendly material and cost efficiency not only strengthens your bottom line, but also supports the long-term vision of the Sustainable Development Goals (SDGs) for a sustainable future. The combination of increased efficiency and ecological awareness through fibre casting shows that the path to sustainable profitability is possible.
