Comparison between traditional EPP foam tray and the cost-effective StackPac system

StackPac: The paper-based innovation for automated stacking processes

Reduce your tray costs by up to two-thirds compared to traditional EPP or EPS trays. StackPac combines the strength of corrugated board with the precision of molded fiber. A highly cost-effective alternative for your logistics.

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Cost optimisation with StackPac

Efficiency meets sustainability: Systematic logistics

StackPac stacked on moulded fibre pallet

TECHNICAL DETAILS

  • Customisable: Tailored to your specific requirements
  • ESD Protection: Optional anti-static properties available
  • Material: 100% paper-based and fully recyclable within the standard paper stream
  • Delivery Format: Available pre-assembled or flat-packed for self-assembly to minimise volume

USPs

  • Cost-efficient: Up to 66% cheaper than traditional foam solutions
  • Automation-Ready: Optimised for automated process environments and robotic handling
  • Internationally Recyclable: Easy global disposal via standard paper recycling
  • Secure Stacking:  Reliable, stable stacking for storage and transport
StackPac with and without optional ESD protection
The StackPac product family

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Intelligent tray system instead of expensive foam

With StackPac, buhl-paperform presents an innovative, paper-based stacking box system developed specifically as a true alternative to foam stacking trays. The system combines a robust paper-based stacking box with custom-fit, interchangeable molded fiber inlays. 

StackPac provides all the functional properties of classic foam trays: 

  • Secure product holding
  • Defined stackability
  • Process-reliable handling

Especially in automated process environments, StackPac excels and integrates seamlessly into your existing production lines.
 

Why StackPac simplifies your logistics:

  • Maximum flexibility: Combinable with a wide range of molded fiber inlays
  • Universal standard system: A unified solution for your entire product range
  • Space-saving storage: Minimised volume through flat-packed delivery
  • Reduced transport volume: Efficient logistics until actual point of use

The advantages of StackPac at a glance.

Cost Reduction

Compared to foam solutions (EPP/EPS), StackPac can save up to two-thirds of costs while maintaining identical functionality.

Flexible Standard System

Use a uniform outer dimension for various products. The inlays are easily swapped and can be individually adapted.

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Space-saving Logistics

Reduce freight costs and storage requirements. StackPac is available flat-packed and can be assembled in a few steps when needed.

Optimise your logistics processes today!

Switch to a cost-effective, simple and sustainable packaging solution. We would be happy to advise you on integrating StackPac into your automated production.

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Any questions?

Get in touch – we’re happy to help
Our team for your initial contact

+49 2736 4435-0

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Das Vertriebsteam von buhl-paperform steht für eine persönliche Beratung zu Faserguss Verpackungen bereit.