Electronics / Electrical engineering

Sustainable fibre-cast packaging for drive unit

The task was to develop a packaging solution that maximises the product protection of the drive unit, reduces the space required and optimises handling in the packaging process.
 

White motor for a stairlift lies on moulded fibre pads. Two moulded fibre pads are placed floating on both sides.
The fibre cast base rests on a light-coloured floor. The stairlift motor hovers above it

The requirements

The customer originally used elaborate corrugated cardboard folding and adhesive packaging. This solution was not only cost-intensive and space-consuming, but also impractical and regularly caused problems in production.

Our task was to develop an environmentally friendly packaging solution that:

  • maximises product protection of the drive unit with sensors
  • minimises the space required in the warehouse and production line
  • optimises handling in the packaging process

Our solution

The newly developed fibre-cast packaging consists of a lower shell and two precisely fitting upper sections. This clever design guarantees

  • Maximum product safety: The stairlift motor and all its sensitive areas, such as the emergency stop switch and the thread contacts, are securely fixed and protected from strain.
  • Easy handling: The practical division into a lower shell and two upper parts makes it easier to insert and remove the motor.
  • Space-saving design: The packaging significantly reduces the space required both in storage and in production.

Focus on sustainability: With this development, we combine customised product packaging with sustainable industrial packaging in an innovative solution that meets the highest standards of functionality and environmental awareness.

 

A white, oval device is securely embedded in packaging made from moulded, recycled cardboard. The packaging consists of several precisely fitting moulded parts that enclose and protect the device from all sides.

Advantages of fiber casting pads for rims.

Saves storage space

Optimum utilisation of available storage and production space thanks to our environmentally friendly transport packaging.

Perfect product protection packaging

Fixation of sensitive motor areas for safe transport of the stairlift motor.

Ergonomic handling

Easy integration into the production process.

Sustainability guaranteed

Our sustainable packaging made from up to 100% recycled paper reduces the CO₂ footprint and offers an environmentally friendly alternative to conventional materials.

Maximum product protection thanks to fibre casting

With our expertise in B2B packaging solutions and sustainable transport solutions, we offer companies customised cushions that meet both ecological and economic requirements.

 

Any questions?

We’ll be happy to answer them.

Our team for your initial contact.

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[Translate to English:] Mitarbeiterin telefoniert mit Kunden